Production technology

Engineered to the highest HSE standards, with automated safety interlocks, detailed O&M protocols, and a documented emergency shutdown procedure to ensure safe operations at all times.

Unlike batch systems, our technology operates continuously, maximising throughput and delivering consistent biochar quality around the clock.

Designed for industrial-grade uptime with redundant subsystems and predictive maintenance protocols that minimise unplanned downtime and keep production on schedule.

A PLC-based control system continuously monitors and adjusts all process variables in real time, ensuring optimal performance with minimal manual intervention.

Syngas generated during pyrolysis is reused as fuel to sustain reactor temperature, making the process thermally self-sufficient with no external energy input required.

The closed combustion loop eliminates methane and N₂O emissions, ensuring the only greenhouse gas released is CO₂ and maximising the net climate benefit of every tonne produced.

Each production unit is a self-contained module that can be installed, replicated, or relocated with minimal civil works, giving full deployment flexibility.

Multiple units can run in parallel at a single site, allowing capacity to be precisely matched to available biomass volumes and expanded as operations grow.

From feedstock sourcing to deployment, the system is designed to minimise lifecycle emissions, ensuring the highest net carbon removal per tonne of biochar produced.

The reactor accepts a wide range of agricultural residues and biomass types, giving partners the flexibility to use locally available feedstocks and reduce logistics costs.

The reactor is designed for durability and ease of servicing: wear parts are limited, accessible, and straightforward to replace, keeping scheduled maintenance intervals long and unplanned repairs rare.

A single operator can oversee multiple units thanks to the high level of automation and the real-time monitoring platform, reducing the headcount needed per site and lowering operating costs.